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High-Temperature Epoxy Resin System for Electrical Insulation | APG & Vacuum Casting

High-Temperature Epoxy Resin System for Electrical Insulation | APG & Vacuum Casting

Place of Origin:

China

Nom de marque:

WENYOU

Certification:

ISO/UL/REACH/RoHS/CE

Model Number:

LE-9229/LH-9229

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Détails de produit
Color:
Light Yellow, Transparent
Impact Strength:
High
Flexibility:
High
Tensile Strength:
50-60 MPa
Dielectric Strength:
≥ 25 kV/mm
Thermal Decomposition:
>320°C
Insulation Resistance:
High
Moisture Resistance:
High
Conditions de paiement et d'expédition
Minimum Order Quantity
200kg
Prix
around $2.6
Packaging Details
pail
Delivery Time
7 days
Payment Terms
L/C,T/T,Western Union,MoneyGram
Supply Ability
200Ton/month
Description de produit
High-Temperature Epoxy Resin System for Electrical Insulation | APG & Vacuum Casting
Product Attributes
Attribute Value
Color Light Yellow, Transparent
Impact Strength High
Flexibility High
Tensile Strength 50-60 MPa
Dielectric Strength ≥ 25 kV/mm
Thermal Decomposition >320°C
Insulation Resistance High
Moisture Resistance High
Product Description

The LE-9229/LH-9229 epoxy resin system is a dual-component, modified rubber-toughened formulation designed for demanding electrical insulation applications. Combining LE-9229 epoxy resin and LH-9229 hardener at a precise 1:1 ratio (100 pbw each) with silica flour filler (280-340 pbw), this system delivers exceptional thermal stability (Tg 105-125°C), crack resistance, and mechanical strength. Ideal for medium/high-voltage insulation (10-35kV), it supports both automatic pressure gelation (APG) and vacuum casting processes, making it suitable for transformers, solid-pole bushings, and switchgear components.

Key Features & Advantages
  • Ultra-High Thermal Resistance:
    • Glass transition temperature (Tg): 105-125°C
    • Thermal decomposition: >320°C
    • Low water absorption: 0.08-0.20% (23°C to 100°C)
  • Superior Electrical Insulation:
    • Volume resistivity: 10¹⁵ Ω*cm
    • Dielectric strength: 30 kV/mm
    • Loss factor: 0.02
  • Robust Mechanical Properties:
    • Tensile strength: 65-95 MPa
    • Flexural strength: 110-150 MPa
    • Impact resistance: 10-18 kJ/m²
  • Process Flexibility:
    • Optimized for APG injection (10-30 min gelation) and vacuum casting (3-6 hr cure)
    • Low curing shrinkage (0.7-0.9%) ensures dimensional stability
Technical Parameters
Component Properties
Epoxy Resin LE-9229 Hardener LH-9229
Appearance: Milky white, viscous liquid Appearance: Pale yellow liquid
Viscosity at 25°C: 10.5-16.5 Pa.s Viscosity at 25°C: 400-800 mPa.s
Density: 1.16-1.20 g/cm³ Density: 1.17-1.24 g/cm³
Flash Point: ~135°C Flash Point: ~140°C
Cured System Performance
Mechanical Value Electrical/Thermal Value
Tensile Strength 65-95 MPa Volume Resistivity 10¹⁵ Ω*cm
Flexural Strength 110-150 MPa Dielectric Strength 30 kV/mm
Compressive Strength 130-190 MPa Thermal Conductivity 0.8-0.9 W/m*K
Impact Strength 10-18 kJ/m² Loss Factor 0.02
Processing Guidelines
APG Injection Vacuum Casting
Mix Temp: 40°C (1-2 hrs) Mix Temp: 60°C (1-2 hrs)
Mold Temp: 130-150°C Mold Temp: 80-100°C
Gel Time: 10-30 mins Cure Time: 3-6 hrs
Post-Cure: 130-140°C × 6-10 hrs Post-Cure: 130-140°C × 6-10 hrs
Frequently Asked Questions (FAQ)
Q1: What filler is recommended for LE-9229?
A: Use 400-mesh silica flour at 280-340 pbw to enhance mechanical strength and thermal conductivity.
Q2: Can LE-9229 withstand high-voltage environments?
A: Yes, its dielectric strength (30 kV/mm) and volume resistivity (10¹⁵ Ω*cm) make it ideal for 10-35kV insulation.
Q3: How does APG differ from vacuum casting?
A: APG uses pressure (0.5-5 bar) for rapid production (10-30 min gelation). Vacuum casting eliminates bubbles for precision parts but requires longer curing (3-6 hrs).
Q4: Is this system flame-resistant?
A: Yes, rated HB (4mm) and V1 (12mm) under flammability tests.

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